AQUEOUS离子污染度(清洁度)测试仪
Ionic Contamination/Cleanliness Tester
PCB离子污染度/清洁度测试系统
Zero Ion G3-500A

ABOUT ZERO ION
ZERO ION G3-500A是第三代根据IPC J-STD标准而设计的电阻率溶剂萃取发(ROSE)测试仪。新的Win 10 ZERO ION 测试软件具有更友好的用户界面,更简易方便的操作,而持续的动态测量技术以高可靠性、 稳定性的浸入式絮流冲洗方式,提供高精度和高灵敏度的清洁度循环测量。
FEATURES 性能特点
lUltra-sensitive dynamic measurement technology 超灵敏动态测量技术
lBuilt-in universal assembly holder 内置通用测试蓝框支架
lWindows 10 all-in-one PC platform一体化控制电脑平台
lHeavy-duty rolled stainless steel frame and panel construction 重型不锈钢框架和不锈钢桌面板,工业结构设计,耐腐蚀、防静电
lAdvanced statistical process control (spc) data logging领先的过程控制统计(spc)数据记录
lNon-heated spray under immersion with continuous filtration自动温度补偿非加热浸入式絮流连续过滤
lSql multi-query searchable database积分取样分析法数据库
lGraphic touchscreen and keyboard operator interface 图形触摸屏和键盘操作界面
lIntuitively guided calibration procedures built into software 直观向导式校验程序,自动修正内置软件测试补偿
lAutomatic recipe recall自动密码调用
lWired and wireless network options有线和无线网络可选
lBuilt-in assembly surface area calculators 内置表面面积计算器
lIncluded pdf report writer PDF测试报告存档

DYNAMIC ROSE TESTING
溶剂萃取物阻值(ROSE)测试技术
ZERO ION is an industry standard for resistivity of solvent extract testing. The dynamic measurement technology provides sensitive and precise cleanliness data in compliance with WS 6536, IPC J-STD 001 TM 650 and other current specifications.
ZERO ION 是溶剂萃取测试电阻率的行业标准。动态测量技术提供了高灵敏和高精确的清洁度测试数据,符合WS6536、IPCJ-STD001 TM650标准和其他现行规范。
The dynamic method was found to be the most sensitive ionic contamination test by the EMPF/US Navy MIL2000A. The spray under immersion and continuous filtration design allow for repeatable and accurate process monitoring results.
动态测试法是EMPF/USNavy MIL2000A 创建的最灵敏的离子污染量测试法,其连续的液下絮流过滤设计提供可重复的精确的过程控制。


RELIABILITY MATTERS
高可靠高灵敏度测试
During a test the ZERO ION will automatically regenerate the test solution to 150 meg-ohms of resistance and then prompt an operator to insert an assembly.
Testing will then automatically begin and continue until the solution again reaches 150 meg-ohms. This continuous filtration, while spraying the assemblies under immersion, allows for optimal removal and measurement of ionic process residues, expressed as ug/in2 / ug/cm2.
开始测试时,系统先自动将测试液过滤到150MΩ,再提示操作者放入待测工件,由于工件上离子污染物扩散到测试液,测试液阻值将会跌倒较低数值,再通过持续的测试液下动态絮流循环过滤,将测试液的阻值重新提升到150MΩ,在此过程中通过离子计数器将所有过滤下来的离子以积分方式统计计算出离子总量和ug/in2或ug/cm2单位面积的离子污染量。
PROCESS CONTROLS
测试过程控制
The control platform developed for ZERO ION combines a simplistic operator experience with a versatile and robust program. Features include barcode scanning, an SQL database server, aSPC recording, password protected recipes, contamination reports and graphs, data networking and virtually unlimited recipe storage.
结合众多的操作员经验专为ZERO-ION设计开发的测试控制平台,操作简单,功能强大,功能包括条形码扫描、SQL数据库服务器、aSPC记录、密码保护、污染度报告、实时图表、数据网络和几乎无限的测试结果存储。


Testing data including pass/fail status, contamination per in2/cm2, times, operator information, assembly notes, and more is available for printing, PDF writing and networking after every test. Reports are also logged into the searchable database and can be accessed at the touch of a button.
测试报告包含通过/失败状态、离子总量、工件面积、单位面积离子污染量、测试时间、操作者、产品备注等信息,以数据库形式存储和调用,以PDF形式显示和打印。
Calibrating the system is easy and intuitive. Highlighted instructions navigate a Zero Ion engineer through a three-point calibration low/mid/high process. Data from calibration is automatically saved into a report and can be accessed remotely as well as through an internal search.
系统校验程序直观和简便,工具条指示校验步骤,设置低中高三点校验流程,系统校验数据自动保存到系统校验参数中,并产生校验报告文件。
TEST SCREEN测试软件屏幕

测试设置屏幕

测试结果屏幕
SPECIFICATIONS技术参数
WEIGHTS AND DIMENSIONS外形尺寸 |
| STANDARDS COMPLIANCE设计标准 |
1350L×715W×900Hmm (75KG) |
| IPC Tm 650 J-STD 001 WS 6536 |
POWER REQUIREMENTS电源 |
| CALIBRATION RANG校验量程 |
230 VAC 5 amps 50/60 Hz |
| 500ug/1000ug/2000ug |
CONTAMINATION/UNIT清洁度单位 |
| ACCURACY/MIN.RESOLUTION 精度/最小分辨率 |
ug/in2或ug/cm2 |
| 5%(滴管精度因素除外)/ 0.001ug |
TESTING METHOD测试方式 |
| CALIBRATION SOLUTION校验液 |
dynamic test method spray under immersion 液下喷流动态测试法 |
| NaCl and H2O标准氯化纳和水 |
SOLUTION RESISTANCE测试液基准 |
| DI MEDIA TANK离子交换柱容量 |
150MΩ |
| 6 L |
TEST SOLUTION测试溶液 |
| CONTROL SYSTEM控制系统 |
Isopropanol 99% 75% Isopropanol/ 25% Deionized Water (By Volume) 75%无水乙醇和25%去离子水 |
| Windows 10 operating system WIN 10操作系统 Teguar all-in-one PC 一体化控制电脑 |
TEST CELL SIZES测试槽尺寸 |
| CONSTRUCTION MATERIALS结构材料 |
24" x 24" / 61cm x 61cm custom test cells available 特殊尺寸可定制 |
| Hrs - hot rolled steel frame HRS热轧钢架结构 Silver hammer tone powder coat finish 银锤色粉末涂层饰面 Polypropelyne test cell聚丙烯测试槽 |
INCLDUED ACCESSORIES标准配件 |
| CONSUMABLES消耗材料 |
Test solution 测试液(用户本地提供)Calibration solution 校验液 Digital Pipette 数字滴管 Hydrometer 比重计 Keyboard & mouse 键盘鼠标 |
| Test solution 测试液 Calibration solution 校验液 DI media filter离子交换柱 |
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